Research Launching to the Space Station Ranges from Radiation Protection to Rover Control

Cygnus departs the International Space Station. (Credit: Northrop Grumman)

WALLOPS ISLAND, Va. (NASA PR) — Supplies and scientific experiments ride to the International Space Station on a Northrop Grumman Cygnus spacecraft (NG-12) scheduled for launch on Nov. 2. The investigations making the trip range from research into human control of robotics in space to reprocessing fibers for 3D printing. Cygnus lifts off on the Antares rocket from pad 0A at NASA’s Wallops Flight Facility on Wallops Island in Virginia.

Resupply missions from U.S. companies ensure NASA’s capability to deliver critical science research to the space station and significantly increase its ability to conduct new investigations in the only laboratory in space. This is the first mission under Northrop’s Commercial Resupply Services-2 contract with NASA.

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Made in Space to Launch Plastics Recycler to ISS

Braskem Recycler (Credit: Made in Space)

Made in Space announced on Monday that it will send a system to the International Space Station (ISS) next month that will recycle plastic waste.

The Braskem Recycler will produce plastic feed stock that will be used in Made in Space’s additive manufacturing facility (AMF) aboard ISS, the company said.

“The Recycler will complete the plastic sustainability lifecycle on-orbit by providing astronauts the ability to convert plastic packaging and trash as well as objects previously fabricated by the 3D printer into feedstock to be reused by the printer,” the company said on its website. “It will facilitate the reusability of materials to solve new problems as they arise whether on the International Space Station or in future manned space exploration missions.”

The Braskem Recycle is scheduled for launch aboard a Northrop Grumman Cygnus resupply ship on Nov. 2. The NG-12 mission will fly on an Antares booster from Wallops Island, Va.

Made in Space developed the recycler through a partnership with Braskem, a Brazil-based company that is America’s largest thermoplastic resin producer.

Braskem’s Green Plastic, a bio-based resin made from sugar cane, has been used in Made in Space’s 3D printer aboard the station for the printing of tools and spare parts.

Aerojet Rocketdyne Teams with NASA to Develop Novel Rocket Engine Technology

LOS ANGELES, Calif., Oct. 8, 2019 (Aerojet Rocketdyne PR) – Aerojet Rocketdyne has entered into a Space Act Agreement with NASA’s Marshall Space Flight Center to design and manufacture a lightweight rocket engine thrust chamber assembly using innovative additive manufacturing processes and materials. The goal of the project is to reduce manufacturing costs and make a thrust chamber that is easily scalable to support a variety of missions, including America’s return to the Moon and subsequent missions to explore Mars.

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Relativity Space Signs Launch Agreement with Momentus

Vigoride (Credit: Momentus)

LOS ANGELES (Relativity Space PR) –Relativity Space, the world’s first autonomous rocket factory and launch services leader for satellites, today announced that it has signed a Launch Services Agreement (LSA) with Momentus, the provider of in-space shuttle services that move satellites between orbits, to launch Momentus’ small and medium satellite customers on Relativity’s Terran 1 rocket, the world’s first and only entirely 3D printed rocket. Momentus will then deliver their customers’ small and medium sized satellites to geosynchronous orbit (GEO) using the Momentus Vigoride Extended in-space shuttle service.

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NASA STTR Awards Focused on Advanced Thermal Protection Systems

This computer-generated art depicts Orion’s heat shield protecting the crew module as it enters the Earth’s atmosphere. (Credit: NASA)

by Douglas Messier
Managing Editor

As NASA is funding research into lighter and more capable thermal protection systems (TPSs) producing using additive manufacturing (3D printing) as it looks to land ever larger payloads on other worlds and return extraterrestrial soil samples to Earth.

The space agency recently selected four heat shield proposals from corporate-university partnerships for funding under its Small Business Technology Transfer (STTR) program. The phase 1 grants are worth up to $125,000 over 13 months.

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ESA Unveils Technologies for Future Launch Vehicles

Moving launch vehicle technology from ‘lab to launch’ (Credit: ESA)

PARIS (ESA PR) — ESA safeguards Europe’s guaranteed access to space through its Future Launchers Preparatory Programme, FLPP.

FLPP weighs up the opportunities and risks of different launch vehicle concepts and associated technologies.

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MOONRISE: Melting Moon Dust with a Laser

A laser on a lunar rover. (Credit: LZH)

HANNOVER, Germany (LZH PR) — The moon – Earth satellite, first waypost on the way to other planets, enormously important for space research: With the ambitious MOONRISE project, the Laser Zentrum Hannover e.V. (LZH) and the Institute of Space Systems (IRAS) of the Technical University of Braunschweig are aiming at melting moon dust with a laser in order to make it usable as building material.

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NASA Selects In-Space and Advanced 3-D Manufacturing Technologies for Funding

NASA is continuing to encourage the use of 3-D manufacturing technologies for use on Earth and in space through the space agency’s Small Business Innovation Research (SBIR) program.

In addition to funding two projects by Made in Space focused on glass alloys and structures for advanced interferometery missions, the space agency also selected six other additive manufacturing proposals for funding under SBIR Phase II.

The awards, which are worth up to $750,000 for as long as two years, are focused on expanding additive manufacturing (AM) to include the use of stronger plastics and metals as well plastics recycling and improving production on Earth. One company is developing the ability to print next-generation electronics aboard the International Space Station (ISS).

Several of the proposals are developing materials and technologies that would be used in a new additive manufacturing system called FabLab that NASA will launch to the station. The new printer would use multiple materials instead of just plastic feed stock to print parts and tools.

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NASA and Virgin Orbit 3D Print, Test Rocket Combustion Chamber

Engineers test-fire a 3D-printed rocket engine combustion chamber at NASA’s Marshall Space Flight Center in Huntsville, Alabama. NASA is partnering with Virgin Orbit of Long Beach, California, to deliver advanced engine hardware that employs cutting-edge NASA and commercial additive manufacturing, or 3D-printing, processes. Researchers will continue to explore advanced 3D-printing solutions, introducing even higher-performing alloys and further refining the printing process. (Credits: NASA/Virgin Orbit)

HUNTSVILLE, Ala. (NASA PR) — At the heart of future rocket engines lifting off to the Moon or Mars could be a 3D printed combustion chamber. Multiple NASA centers partnered with Virgin Orbit to develop and test a uniquely manufactured rocket part.

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Made in Space Selected for Two NASA SBIR Phase II Awards

Made in Space will continue to pursue the development of advanced glass alloys and 3-D manufactured structures for space interferometry missions under a pair of contract awards from NASA.

The space agency selected the additive-manufacturing company for awards under phase II of its Small Business Innovation Research (SBIR) program. The contracts are worth a maximum of $750,000 apiece for up to two years.

“The next step in the industrialization of LEO is the formulation of base materials, such as specialty glasses, that can be refined into higher value products in microgravity,” the company said in a summary of its proposal. “The Glass Alloy Manufacturing Machine (GAMMA) is an experimental system designed to investigate how these materials form without the effects of gravity-induced flows and inform process improvements for commercial product development.”

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Kleos Space Signs Second MoU with Airbus Defence and Space

MoU covers the companies’ agreement to collaborate on In-Space
manufacturing technology

Luxembourg/ Bremen (G), 15 October 2018 (Kleos Space PR) — Luxembourg-based and ASX listed Kleos Space S.A. (ASX:KSS), state-of-the-art space technology operator, today announces the signature of a second Memorandum of Understanding with Airbus Defence and Space, as both companies investigate opportunities to collaborate for the manufacture In-Space of structural elements.

Kleos Space and parent Magna Parva (UK) have developed an In-Space manufacturing system that will provide a method of producing huge carbon composite 3D structures in space.

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GKN Aerospace Wins ArianeGroup Contract for Ground-breaking Additively Manufactured Rocket Engine Turbines

Rocket engine (Credit: ArianeGroup)

Trollhättan, Sweden (GKN Aerospace PR) — GKN Aerospace will develop and manufacture two full-scale turbines for the Prometheus* low-cost re-usable rocket engine demonstrator on liquid oxygen and methane propellants. The turbines will generate power for the methane fuel system, with the first turbine to be delivered at the end of 2019. Manufacturing will take place in cooperation with partners and at GKN Aerospace’s highly automated engine systems centre of excellence in Trollhättan, Sweden.

The new state of the art turbine with all its challenging loads – including very high pressure, high speed and high temperatures – incorporates the latest additive manufacturing (AM) technologies with higher performance, lower lead times and significant cost reduction. This innovative development will support the next step in AM: the use of this technology for future higher loaded critical components in terms of pressure, temperature and rotational speed.

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Masten Space Systems Selected for NASA SBIR Phase 1 Award

Masten Space Systems of Mojave will pursue a project designed to better use additive manufacturing (AM) in the production of rocket engines with the help of NASA funding.

The space agency selected the company’s PermiAM project for funding under its Small Business Innovation Research (SBIR) Phase 1 program. The contract is worth as much as $125,000 over 13 months.

“Part of the work performed in this SBIR will help in determine the potential savings for future engine development programs, currently projected at 10x for injector build cost savings which require face cooling,” the project summary stated.

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A Closer Look at NASA’s FY 2018 Budget


by Douglas Messier
Managing Editor

Despite a last minute threat of a veto, President Donald Trump signed an $1.3 trillion omnibus spending bill on Friday that boosts NASA spending by about $1.1 billion to $20.7 billion.

So, with the fiscal year nearly half over, let’s take a closer look at NASA’s FY 2018 budget, which the Administration had tried to cut. The table below lays out the numbers from the omnibus bill, the Administration’s request and the FY 2017 budget.

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NASA Selects Advanced Manufacturing Projects for SBIR Contracts

NASA has selected four advanced manufacturing projects for funding under the space agency’s Small Business Innovation Research (SBIR) Phase II program.

Ultratech Machinery, Made in Space, Supercool Metals and Intelligent Optical Systems were selected for two-year contracts worth up to $750,000 apiece. Each company received funding for its project under the first phase of the SBIR program.

Ultratech Machinery is being funded to develop a multi-material, ultrasonic additive manufacturing (3D printing) laboratory for use aboard the International Space Station (ISS).

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