Funding the Future of European Space Through OSIP in 2021

Credit: ESA

PARIS (ESA PR) — What do high-tech sponges, aircraft shaped like falcons and 3D printers on the Moon have in common?

They can all be found among the topics of the 87 research and development activities funded by ESA’s Discovery & Preparation programme between November 2020 and April 2021.

ESA set up the Open Space Innovation Platform (OSIP) to discover and invest in new unconventional ideas that could greatly benefit and advance European space industry and academia.

(more…)

Redwire Developing Key Technologies to Build Sustainable Lunar Infrastructure

Redwire’s Additive Manufacturing Device, which will be used to run the regolith simulant prints for the Redwire Regolith Print mission. (Credit: Redwire)

JACKSONVILLE, Fla. (NASA PR) — The farther humans go into deep space, the more important it will be to generate products with local materials. Reducing Earth delivery requirements reduces overall mission cost and launch weight.  It also allows for the construction of infrastructure using space-based resources, a practice called in-situ resource utilization (ISRU). NASA is making long term investments to advance ISRU technology across multiple areas, including regolith-based in-space manufacturing and construction.

(more…)

Cygnus Resupply Ship Installed on Space Station’s Unity Module for Cargo Transfers

A Northrop Grumman Antares rocket carrying a Cygnus resupply spacecraft launches from Pad-0A of the Mid-Atlantic Regional Spaceport, Tuesday, Aug. 10, 2021, at NASA’s Wallops Flight Facility in Virginia. Northrop Grumman’s 16th contracted cargo resupply mission with NASA will deliver nearly 8,200 pounds of science and research, crew supplies and vehicle hardware to the International Space Station and its crew. (Credits: NASA/Joel Kowsky)

HOUSTON (NASA PR) — The Northrop Grumman Cygnus spacecraft was bolted into place on the International Space Station’s Earth-facing port of the Unity module at 9:42 a.m. EDT. Cygnus will remain at the space station for about three months until the spacecraft departs in November.

The spacecraft’s arrival brings more than 8,200 pounds of research and supplies to space station. Highlights of cargo aboard Cygnus include:

(more…)

Rapid Spacecraft Thruster Deliveries Through Advancements In Additive Manufacturing

Agile Additive’s Trumpf TruPrint 2000 laser metal fusion printer in operation while printing Niobium alloy parts. (Credit: Agile Space Industries)

DURANGO, Colo. (Agile Space Industries PR) – Agile Space Industries, an aerospace propulsion innovator founded in 2009, has acquired additive manufacturing (AM) leader, Tronix3D, to continue their mission of innovating in-space propulsion systems. The newly integrated entity will be known as Agile Additive and will extend the innovations of Tronix3D in printing exotic alloys for complex, high-performance aerospace components to transform how space companies execute their most demanding missions.

(more…)

Relativity Space Unveils Plans for Terran R, the First Fully Reusable, Entirely 3D-printed Rocket

LONG BEACH, Calif., June 8, 2021 (Relativity Space PR) – Relativity Space, has revealed today its plans for Terran R, its fully reusable, entirely 3D-printed launch vehicle. 

As a two-stage, 216-foot-tall rocket with a 16-foot diameter, and a 5-meter payload fairing, Terran R will be entirely reusable and capable of launching 20,000kg to low Earth orbit (LEO). Created in Relativity’s Factory of the Future, by the same printers as Terran 1, Terran R has unique aeronautical features and complex structures. The company’s proprietary 3D printing process utilizes software-driven manufacturing, exotic materials and unique design geometries that are not possible in traditional manufacturing, driving unprecedented innovation and disruption in the industry.  

(more…)

Relativity Space to Develop Sensors to Detect 3D Printing Flaws in Real Time with NASA Award

NASA has selected Relativity Space for that a Small Business Innovation Research (SBIR) award that will allow the company to continue developing a suite of sensors capable of real-time detection of flaws in 3D printing.

“At this time, we do not perform automatic, real-time defect detection, but the company has developed significant elements that when integrated together demonstrate the capability for real-time in-situ flaw detection. We use sensors and cameras to collect data on multi-dimension time series; real-time processing elements to review camera and time series data; and closed-feedback loops to modify print deposition parameters,” the company said in the project summary.

Relativity Space, which is 3D printing its launch vehicle, said the suite of sensors will have a variety of uses both on Earth and in space.

(more…)

Aerojet Rocketdyne Demonstrates 3D Printed RL10C-X Engine in Full Mission Capability During Altitude Hot Fire Test Series

WEST PALM BEACH, Fla., May 11, 2021 (Aerojet Rocketdyne PR) — Aerojet Rocketdyne recently completed a successful RL10C-X altitude hot fire test series that put the next generation engine through the rigors of a typical spaceflight mission. Using a test chamber that simulates the vacuum of outer space, the RL10C-X, which produces roughly 24,000 pounds of thrust, was tested in a flight-like configuration to demonstrate the engine’s capability to complete a typical mission profile, including multiple restarts.

The RL10C-X is the next evolution of the company’s RL10 upper-stage engine and contains major components – including the injector and combustion chamber – produced with the company’s industry-leading 3D printing technology.

(more…)

SpaceFund Announces Full Deployment of First Fund

HOUSTON (SpaceFund PR) — SpaceFund Inc., announced it has fully deployed investments from its first “LaunchPad” fund today. The venture capital firm placed investor funds in 14 companies, including both some well-known NewSpace stars, as well as seeding rising stars it believes capable of helping lead humanity into the frontier of space.

“We’re right on track in our plan to seed and support the growth of these amazing companies,” said SpaceFund founder Rick Tumlinson. “Our formula is working. First we find brilliant frontier tech startups in need of early funding, then we bring in funds from visionary investors, and after significant diligence, we place those funds in just the right places to power the space revolution.”

(more…)

CAES and SWISSto12 Launch Strategic Alliance for 3D Printed RF Technology

ARLINGTON, Va. and LAUSANNE, Switzerland — CAES, the leading provider of RF technologies and related mission critical electronic solutions, and SWISSto12, the leading provider of 3D printed technology for RF applications in the aerospace and defense industry, announced today a strategic alliance to enable CAES to bring additive manufacturing and 3D printing technology to US customers. The alliance grants CAES exclusive license to SWISSto12’s patents, trade secrets, and product designs for the US market. CAES and SWISSto12 will work together with US customers on new designs to meet the high performance requirements of future missions.

(more…)

Nikon to Acquire Majority Ownership of Morf3D Inc.

TOKYO (Nikon PR) — Nikon Corporation (Nikon) has acquired majority ownership of Morf3D Inc. (CEO: Ivan Madera, head office: El Segundo, CA, hereinafter “Morf3D”), a trusted leader in metal additive manufacturing (AM) specializing in AM and engineering for the aerospace, space and defense industries, for an undisclosed amount.

Nikon has more than a century of cutting-edge technology and manufactures some of the most precise equipment in the world, with its products being used in applications ranging from advanced semiconductor manufacturing and mass production of panels for televisions and smart devices, to medical systems, automotive and satellites. Nikon is committed to applying its extensive technologies, deeply rooted in light, opto-electronics and precision excellence, to creating value in novel fields and solving societal challenges.

(more…)

NASA, Partners Test 3D Printed Rocket Pad Designed by Artemis Generation Students

Credit: NASA

BASTROP, Texas (NASA PR) — A team of students from colleges and universities across the United States – members of the Artemis Generation – tested a 3D printed launch and landing pad to see how it holds up to a hot rocket engine March 6 at Camp Swift in Bastrop, Texas. The students’ design concept – called the Lunar Plume Alleviation Device, or Lunar PAD – aims to solve problems caused by lunar dust kicked up during launches and landings.  

The students first proposed the new design for a competitive proposal writing workshop led by the Office of the Chief Technologist at NASA’s Marshall Space Flight Center in Huntsville, Alabama, and the L’SPACE Academy – the student collaboration project for NASA’s Lucy mission at Arizona State University in Tempe.

Credit: NASA

The team won funding to print and test a small-scale prototype with help from NASA’s Moon-to-Mars Planetary Autonomous Construction Technologies (MMPACT) project, Austin-based construction technologies startup ICON, and the Sounding Rocketry Team at Texas A&M University in College Station. 

Artemis is NASA’s robotic and human return to the Moon. Inspiring the next generation of explorers – the Artemis Generation – ensures America will continue to lead in space exploration and discovery. MMPACT is funded by NASA’s Game Changing Development Program.

From Monitoring Climate Change to Avoiding Space Debris – Pioneering Space Technology Gets UK Government Cash Boost

SWINDON, UK (UK Space Agency PR) — Five UK organisations have been awarded a total of £300,000 [$416,884] from the UK Space Agency to speed up the development of innovative space technology.

Recipients include the University of Leeds, which will develop 3D printing methods and liquid-crystal technology, similar to that in our television screens at home, to develop far-infrared sensors for studying climate change and star formation.

Another project, led by Rocket Engineering in London, will create a compact propulsion system the size of a house brick for use in nano and small satellites. The engines use electromagnets to enable the satellites to move for in-orbit spacecraft servicing or space debris mitigation.

(more…)

An Astronaut’s Guide to Out-of-Earth Manufacturing

ESA astronaut Alexander Gerst sawing a stuck bolt used to secure the Electromagnetic Levitator hardware for launch. Alexander managed to saw the bolt out, cleverly using shaving foam to keep any metal debris from floating free. (Credit: ESA/NASA)

PARIS (ESA PR) — Improvising new stuff from the stuff you have is part of an astronaut’s job description – think Apollo 13’s crew refitting CO2 filters to save their own lives, or stranded Mark Watney in The Martian, feeding himself on the Red Planet. Now plans are underway to manufacture items in orbit, and ESA astronaut Alexander Gerst argues this could make a big difference to living and working in space.

Alexander – who has spent just under a year in orbit, becoming the second European to command the International Space Station (ISS) – spoke at ESA’s Workshop on Advanced Manufacturing, which included a special session on out-of-Earth manufacturing.

(more…)

Orbex Commissions Largest Industrial 3D Printer in Europe for Rapid Rocket Building

FORRES, UK (Orbex PR) — Orbex has commissioned AMCM to build the largest industrial 3D printer in Europe, allowing the innovative UK-based space launch company to rapidly print complex rocket engines in-house. The custom-made, large volume 3D printer will allow Orbex to print more than 35 large-scale rocket engine and main stage turbopump systems annually, as the company scales up its production capabilities for launches.

The multi-million pound deal was signed with AMCM, following a series of successful trials printing various large-scale rocket components over a number of months. AMCM will deliver a complete printing suite with post-processing machinery and ‘Machine Vision’ systems, providing automatic imaging-based inspection of printed components. To accommodate the new machinery, Orbex is expanding its factory floor space by an additional 1,000 m².

(more…)

Several Technology Development Payloads Sponsored by the ISS National Lab Launching on Northrop Grumman CRS-15

The S.S. Kalpana Chawla begins the second phase of its mission after leaving the International Space Station. (Credit: NASA)

KENNEDY SPACE CENTER, Fla., February 17, 2021 (CASIS PR) – On Saturday, February 20, no earlier than 12:36 p.m. EST, Northrop Grumman is scheduled to launch its Cygnus spacecraft on an Antares rocket to the International Space Station (ISS), marking its 15th mission under NASA’s Commercial Resupply Services (CRS) program.

The launch, which will take place from NASA’s Wallops Flight Facility in Virginia, will deliver thousands of pounds of critical supplies and research to the space station. Moreover, many of the payloads on this mission showcase the diversity of research sponsored by the ISS U.S. National Laboratory, with investigations in the physical and life sciences, materials research, and the validation of new facilities that further research and development in low Earth orbit.

(more…)