A Closer Look at Orbital Sciences’ Stable of Launch Vehicles

Antares_first_launch
Continuing our look at U.S. launch vehicles, we turn our spotlight onto Orbital Sciences Corporation.  Although the Virginia company is traditionally a supplier of small launch vehicles, it recently made the leap to medium-lift rockets.

Orbital currently operates four launch vehicles:

  • Pegasus, an air-launched solid-fuel vehicle for small satellites;
  • Taurus, a land-based variant of the Pegasus booster with a decommissioned Peacekeeper ballistic missile used as the first stage;
  • Minotaur, a family of small solid-fuel launchers that uses a mixture of decommissioned Peacekeeper and Minuteman II ballistic missile stages and Pegasus and Taurus technology; and,
  • Antares, a new medium-class, liquid-fuel booster developed under NASA’s Commercial Orbital Transportation Services (COTS) program that will launch Cygnus freighters to the International Space Station.

The company also is developing a new air-launched rocket nicknamed Pegasus II for Paul Allen’s Stratolaunch Systems company. This new medium launch vehicle is set to make its debut flight in 2016.

Let’s now take a closer look at Orbital’s programs. The launch history tables below are adapted from Wikipedia.

Pegasus

Pegasus_L1011
Stargazer launches a Pegasus rocket. (Credit: NASA)

Named for the mythical winged horse, Pegasus is an air-launched booster carried aloft by a L-1011 jetliner named Stargazer after a ship that fictional Star Fleet Capt. Jean-Luc Picard once served on. The rocket has three solid-fuel stages with an optional liquid fourth stage that is capable of delivering payloads weighing 443 kg (980 lbs) into low Earth orbit.

Pegasus has flown 42 missions between 1990 and 2013, with 37 successes, two partial successes, and three failures. The last Pegasus failure was 17 years ago in 1996.

#DatePayloadResult
1April 5, 1990Pegsat, NavySatSuccess
2July 17, 1991Microsats (7 satellites)Partial success (orbit slightly low)
3February 9, 1993SCD-1Success
4April 25, 1993ALEXIS – Array of Low Energy X-ray Imaging SensorsSuccess
5May 19, 1994STEP-2 (Space Test Experiments Platform/Mission 2/SIDEX)Partial success (orbit slightly low)
6June 27, 1994STEP-1 (Space Test Experiments Platform/Mission 1)Failure (destroyed approx. 3 minutes after launch)
7August 3, 1994APEXSuccess
8April 3, 1995Orbcomm (2 satellites), OrbView-1Success
9June 22, 1995STEP-3 (Space Test Experiments Platform/Mission 3)Failure (destroyed between first- and second-stage flight)
10March 9, 1996REX IISuccess
11May 17, 1996MSTI-3Success
12July 2, 1996TOMS – Total Ozone Mapping SpectrometerSuccess
13August 21, 1996FAST (Fast Auroral Snapshot Explorer)Success
14November 4, 1996HETE, SAC-BFailure (Satellites not ejected from third stage)
15April 21, 1997MiniSat, Celestis space burialSuccess
16August 1, 1997OrbView-2Success
17August 29, 1997FORTESuccess
18October 22, 1997STEP-4 (Space Test Experiments Platform/Mission 4)Success (However, satellite never activated, solar panels failed to deploy)
19December 23, 1997Orbcomm (8 satellites)Success
20February 26, 1998SNOE, BATSATSuccess
21April 2, 1998TRACESuccess
22August 2, 1998Orbcomm (8 satellites)Success
23September 23, 1998Orbcomm (8 satellites)Success
24October 22, 1998SCD-2Success
25December 6, 1998SWASSuccess
26March 5, 1999WIRE – Wide Field Infrared ExplorerSuccess
27May 18, 1999Terriers, MUBLCOMSuccess
28December 4, 1999Orbcomm (7 satellites)Success
29June 7, 2000TSX-5 (Tri-Services Experiments Platform/Mission 5)Success
30October 9, 2000HETE 2Success
31February 5, 2002RHESSISuccess
32January 25, 2003SORCESuccess
33April 28, 2003GALEX – Galaxy Evolution ExplorerSuccess
34June 26, 2003OrbView-3Success
35August 13, 2003SCISAT-1Success
36May 15, 2005DARTSuccess
37March 28, 2006ST-5 – Space Technology 5 (3 satellites)Success
38April 25, 2007AIM – Aeronomy of Ice in the MesosphereSuccess
39April 16, 2008C/NOFSSuccess
40October 19, 2008IBEX – Interstellar Boundary ExplorerSuccess
41June 13, 2012NuSTAR – Nuclear Spectroscopic Telescope ArraySuccess
42June 28, 2013IRIS – Interface Region Imaging Spectrograph SMEXSuccess

Despite its reliability, demand for Pegasus launches has declined in recent years as the price of launches has risen.  Pegasus launches were priced at $11 million in 1990. NASA paid Orbital about $36 million to launch its NuSTAR satellite in 2012, and about $40 million for the IRIS spacecraft launched earlier this year.

In June 2012, Orbital officials said they might end production of Pegasus boosters after NASA canceled its Gravity and Extreme Magnetism Small Explorer (GEMS) X-ray telescope due to cost overruns. However, Orbital has continued the program.

Taurus

Taurus_rocketThe Taurus rocket is a ground-based, four-stage variant of Orbital’s Pegasus air-launched vehicle. The ATK-supplied Castor 120 first stage is based on the decommissioned Peacekeeper missile. The other stages are adapted from the Pegasus launch vehicle. The all-solid fuel vehicle can launch 1,458-kg (3,214-lb) satellites into low-Earth orbit.

Taurus has been launched nine times over the past 19 years, with six successes and three failures. The rocket suffered back-to-back failures in 2009 and 2011, sending NASA’s Orbiting Carbon Observatory and Glory environmental satellites to the bottom of the Pacific near Antarctica. The cause of both failures was the inability of the payload shrouds to separate from the launch vehicle. The failures cost NASA $700 million, not including the cost of the rockets.

#DatePayloadLaunch SiteOrbitResult
1March 13, 1994STEP 0 (P90-5, USA 101) / DARPASAT (USA 102)VandenbergLEOSuccess
2February 10, 1998GFO and ORBCOMM (Satellites 11,12)VandenbergLEOSuccess
3October 3, 1998Space Technology Experiment (STEX) for National Reconnaissance Office (NRO)VandenbergLEOSuccess
4December 20, 1999KOMPSAT and ACRIMSATVandenbergLEOSuccess
5March 12, 2000Multispectral Thermal Imager (MTI)VandenbergLEOSuccess
6September 21, 2001Orbview-4/QuikTOMSVandenbergLEOFailure
7May 20, 2004ROCSAT-2VandenbergLEOSuccess
8February 24, 2009Orbiting Carbon ObservatoryVandenbergLEOFailure
9March 4, 2011Glory, KySat-1, Hermes, and Explorer-1 [PRIME]VandenbergLEOFailure

Although the launch vehicle’s nine flights have all been from Vandenberg Air Force Base in California, Taurus is approved for launch for launch from Cape Canaveral Air Station (CCAS) in Florida, Wallops Flight Facility (WFF) in Virginia, and Kodiak Launch Complex, Alaska.

MinotaurMinotaur

The Minotaur family of rockets is Orbital’s most reliable launch vehicle, with a perfect operational record of 23 successes and no failures.

The launch vehicles use solid-fuel stages from decommissioned Minuteman II and Peacekeeper intercontinental ballistic missiles combined with stages and systems from Orbital’s Pegasus and Taurus rockets. The Minotaur comes in four main variants:

Minotaur I: This launch vehicle uses Minuteman II motors for the first and second stages, and Pegasus XL technology for the third and fourth stages. The Minotaur II can launch payloads weighing 580 kg (1,278 lbs) into low Earth orbit.

Minotaur II: The suborbital rocket uses first and second stages from Minuteman missiles with various third stages: M57A1 (Minuteman II), SR-73-AJ (Minotaur II+), and Orion 50XL (Minuteman II Heavy). The Minotaur II Lite variant has no third stage.

The Minotaur II baseline configuration can launch 400 kg (880 lbs) payload to 4,000 kilometers (2,500 miles) downrange. The Minotaur II Heavy can launch a 1,400-kg (3,100-lb) payload to a distance of 8,000 kilometers (5,000 miles)  downrange.

Minotaur IV: This variant uses three Peacekeeper solid rocket stages, a commercial Orion 38 fourth-stage motor, and Pegasus and Taurus subsystems. It can launch 1,730 kg (3,814 lbs) to low Earth orbit.

Minotaur V: Adaptation of Minotaur IV with a fifth stage motor for small GTO, lunar, and interplanetary missions.

Minotaur V is scheduled to make its inaugural flight next month, launching NASA’s Lunar Atmosphere and Dust Environment Explorer (LADEE) mission from Wallops Island, Virginia.

#DateRocketPayloadLaunch SiteOrbitResult
1January 27, 2000Minotaur IJAWSat (P98-1) (FalconSat1)/ASUSat1/OCSE/OPAL)VandenbergLEOSuccess
2May 28, 2000Minotaur IIOSP-TLV Missile Defense Technology DemonstratorVandenbergSuborbitalSuccess
3July 19, 2000Minotaur IMightySat II.1 (Sindri, P99-1) / MEMS 2A / MEMS 2BVandenbergLEOSuccess
4December 4, 2001Minotaur IITLV-1 IFT-7 GMDS target missionVandenbergSuborbitalSuccess
5March 16, 2002Minotaur IITLV-2 IFT-8 GMDS target missionVandenbergSuborbitalSuccess
6October 15, 2002Minotaur IITLV-3 GMDS target missionVandenbergSuborbitalSuccess
7December 11, 2002Minotaur IITLV-4 GMDS target missionVandenbergSuborbitalSuccess
8April 11, 2005Minotaur IXSS-11VandenbergLEOSuccess
9September 23, 2005Minotaur IStreak (STP-R1)VandenbergLEOSuccess
10April 15, 2006Minotaur ICOSMIC (FORMOSAT-3)VandenbergLEOSuccess
11December 16, 2006Minotaur ITacSat-2 / GeneSat-1Mid-Atlantic Regional SpaceportLEOSuccess
12March 21, 2007Minotaur IITLV-5 FTX-02 SBR target missionVandenbergSuborbitalSuccess
13April 24, 2007Minotaur INFIREMid-Atlantic Regional SpaceportLEOSuccess
14August 23, 2007Minotaur II+TLV-7 Mission 2a sensor target for NFIRE satelliteVandenbergSuborbitalSuccess
15September 24, 2008Minotaur II+TLV-8 Mission 2b sensor target for NFIRE satelliteVandenbergSuborbitalSuccess
16May 19, 2009Minotaur ITacSat-3 / PharmaSat / AeroCube 3 / HawkSat I / CP-6Mid-Atlantic Regional SpaceportLEOSuccess
17April 22, 2010Minotaur IV LiteHTV-2a hypersonic research spacecraftVandenbergSuborbitalSuccess
18September 26, 2010Minotaur IVSBSSVandenbergSSOSuccess
19November 19, 2010Minotaur IV HAPSFASTRAC-A / FASTRAC-B / FalconSat-5 / FASTSAT / O/OREOS / RAXKodiakLEOSuccess
20February 6, 2011Minotaur INROL-66VandenbergLEOSuccess
21June 30th, 2011Minotaur IORS-1Mid-Atlantic Regional SpaceportLEOSuccess
22August 11th, 2011Minotaur IVFalcon Hypersonic Technology Vehicle 2 (HVT-2b)VandenbergSuborbitalSuccess
23September 27th, 2011Minotaur IVTacSat-4KodiakHEOSuccess
24September 2013Minotaur VLADEEMid-Atlantic Regional SpaceportLunar orbitN/A

Antares

The Orbital Sciences Corporation Antares rocket is seen as it launches from Pad-0A of the Mid-Atlantic Regional Spaceport (MARS) at the NASA Wallops Flight Facility in Virginia, Sunday, April 21, 2013. The test launch marked the first flight of Antares and the first rocket launch from Pad-0A. The Antares rocket delivered the equivalent mass of a spacecraft, a so-called mass simulated payload, into Earth's orbit. Photo (Credit: NASA/Bill Ingalls)
The Antares rocket is seen as it launches from Pad-0A of the Mid-Atlantic Regional Spaceport (MARS) at the NASA Wallops Flight Facility in Virginia, Sunday, April 21, 2013. Photo (Credit: NASA/Bill Ingalls)

Antares is Orbital’s newest rocket, a medium-lift launch vehicle developed under NASA’s Commercial Orbital Transportation Services (COTS) program to send Cygnus cargo freighters to the International Space Station. It is capable of sending payloads weighing up to 6,120 kg (13,492 lbs) to low Earth orbit.

The Antares is a multinational rocket. Yuzhnoye SDO of Ukraine builds the first stage, which is similar to the company’s Zenit launch vehicle. The stage is powered by two Aerojet AJ26 engines, which are reconditioned Soviet-era NK-33 engines. ATK supplies the rocket’s Castor 30 third stage. Orbital has added systems used in its Pegasus, Taurus and Minotaur rockets.

Antares made a successful inaugural flight on April 21, 2013, carrying a mass simulator for the Cygnus freighter. In September, it will launch Cygnus on a demonstration mission to the International Space Station. If that flight is success, Orbital will launch a series of eight Commercial Resupply Services (CRS) flights to the orbiting facilities, with the first flight scheduled for December.

In addition to Cygnus missions, Orbital is promoting Antares for the type of medium-class missions that are typically launched by United Launch Alliance’s Delta II rocket, which is being retired.

#DateMissionPayloadLaunch SiteOrbitResultNotes
1April 21, 2013Antares A-ONECygnus Mass Simulator
Dove 1
PhoneSat x3
Mid-Atlantic Regional spaceportLEOSuccessAntares test flight
2September 14-19, 2013COTS DemoCygnus 1Mid-Atlantic Regional spaceportLEON/AFirst Cygnus mission
3December 2013CRS Orb-1Cygnus 2Mid-Atlantic Regional spaceportLEON/AFirst Cygnus Cargo Resupply Mission (CRS), first Antares launch to use the Castor 30B upper stage
42014CRS Orb-2Cygnus 3Mid-Atlantic Regional spaceportLEON/A
52014CRS Orb-3Cygnus 4Mid-Atlantic Regional spaceportLEON/AFirst Antares launch to use Castor 30XL upper stage
62014/2015CRS Orb-4Cygnus 5Mid-Atlantic Regional spaceportLEON/AFirst Enhanced Cygnus mission

Stratolaunch Systems

stratolaunch_booster
Orbital is also developing the multi-stage, air-launch vehicle (ALV) for Microsoft billionaire Paul Allen’s latest space project, Stratolaunch Systems.  The launch vehicle, nicknamed Pegasus II, will be taken aloft by a giant carrier aircraft with a wingspan of 385 feet.

Last week, Orbital announced that it had awarded a contract to develop the first two stages of the booster to ATK, with which it has worked since the Pegasus program.

“Our design solution for the ALV will take full advantage of ATK’s experience with large diameter solid rocket motors, like those built for the Space Shuttle and for the Titan IVB launch vehicle. The stages for ALV will also use high-strength, low-weight graphite composite cases, advanced propellants, and heritage materials from ATK’s extensive line of commercial solid rocket motors,” said Scott Lehr, vice president and general manager of ATK’s Defense and Commercial Division.

The rocket will have a restartable, cryogenic third stage and an optional fourth stage. The launch vehicle is being designed to place payloads weighing 6,123.5 kg (13,500 lbs) into low Earth orbit. The payload is nearly identical to that of the Antares rocket.

The carrier aircraft is set to make its first test flight in 2015, with the inaugural launch of the booster scheduled for the following year.

  • DaIllogicalVulkan

    Any particular reason why Pegasus prices have been rising?
    I know orbital doesn’t manufacture in-house but since the debut of this system prices should (including inflation) have gone down over time, not up?

  • Hug Doug

    part of the reason prices have increased for Pegasus is because it flies so infrequently, economies of scale can’t apply, it’s basically a one-shot deal every time. another major reason is that it was upgraded to the Pegasus XL, a more powerful and thus more expensive rocket. customers can also buy options which add to the price. also, i’m not sure why you think that inflation has gone down over time, it has not. inflation has gone up.

  • DaIllogicalVulkan

    Alright that makes sense, oh, and I didn’t mean inflation as part of the reason I was referring to “buying power”, sorry for confusion.
    -Thanks